Design of the title page of the project in construction sample. Work production project - what it looks like

PROJECT OF WORK PRODUCTION

CONSTRUCTION OF EXTERNAL WATER SUPPLY AND SEWERAGE NETWORK (NKV)

1. General part

1. General part

The work project is an organizational and technical document for production purposes, which regulates the rules for conducting construction work and the deadline for their execution, the procedure engineering equipment and arrangement construction site and occupational safety measures. The work project determines the technological discipline at the construction site, the quality, timing and safety of the work.

The project for the execution of work on the installation of the NVC was developed on the basis of:

- Technical specifications.

The project was developed in accordance with current Russian and departmental documents:

- SNiP 12-03-2001 “Labor safety in construction” part 1;

- SNiP 12-04-2002 “Labor safety in construction” part 2;

- Decree of the Government of the Russian Federation of February 16, 2008 N 87 “On the composition of sections of project documentation and requirements for their content”;

- SNiP 1.04.03-85* “Norms for construction duration and backlog in the construction of enterprises, buildings and structures”;

- “Fire regulations in the Russian Federation” approved. Decree of the Government of the Russian Federation No. 390 of April 25, 2012;

- SP 48.13330.2011 "Construction organization";

- SP 45.13330.2012 "Earth structures, foundations and foundations";

- GOST 12.3.002-75 "Production processes";

- GOST 24297-2013 "Verification of purchased products. Organization and control methods";

- GOST 21779-82 "Accuracy assurance system geometric parameters in construction. Technological tolerances";

- RD 11-02-2006 “Requirements for the composition and procedure for maintaining executive documentation”;

- GOST 19596-87 * "Shovels. Technical conditions";

- SP 70.13330.2012 "Load-bearing and enclosing structures".

2. Organization and technology of work

Before starting work, the contractor must familiarize himself with the requirements for the performance of work, for the maintenance of the construction site and for working with design and as-built documentation.

- Work must be carried out in accordance with the developed projects.

- Work carried out at the construction site must be agreed upon with the general contractor, supervisory authorities, with the fulfillment of their requirements.

- Related work carried out by different contractors must be carried out according to the agreed work schedule.

- The placement of temporary administrative and utility structures and on-site warehouses must comply with the construction plan and must be agreed upon with the general contractor.

The laying of pipelines for the construction of water supply and sewerage networks is expected to be done in an open way.

2.1 Preparatory period

Before the start of work, the customer must issue and transfer to the contracting construction organization a permit to carry out work.

Before you start earthworks on the territory, the general contractor (subcontractor) and the administration of the organization operating the facility are required to issue an admission certificate in the form of Appendix B to SNiP 12-03-2001.

To perform work in areas of hazardous production factors, the occurrence of which is not related to the nature of the work performed, a permit must be issued in the form of Appendix D to SNiP 12-03-2001.

Install inventory buildings and structures in accordance with the construction site plan. Familiarize construction participants with the excavation project and labor safety rules against signature.

Draw up a permit for trenching with a list of benchmarks and references attached. On the as-built drawing, the work foreman must provide the excavator driver with a diagram for securing the axles with the actual distances between them and the absolute marks of the signs.

Before starting excavation work, it is necessary to deliver mechanisms, materials, and tools to the work area.

Preparatory work includes the following items:

1. Creation of a geodetic alignment base at the construction site.

2. Carrying out the transfer of the project to the area with the breakdown and fixation of axes and points with the installation of additional benchmarks.

3. Clearing the area.

4. Carrying out drainage from the territory

5. Providing illumination working area in accordance with the requirements of GOST 12.1.046-85. SSBT "Construction. Standards for lighting construction sites."

2.2 Main period

The work on the installation of a sewerage network includes:







4) installation of pipes, wells, valves, etc.;



The work on installing a water supply network includes:

1) excavation of soil with an excavator;

2) modification of the trench base;

3) sand preparation device;

4) installation of pipes, wells, valves, etc.;

5) backfilling the trench with layer-by-layer compaction.

2.3 Basic instructions for carrying out excavation work

Excavation guidelines

The work on constructing trenches for laying water supply and sewerage networks is carried out identically.

The depth of soil development when laying networks is determined by the project.

Before starting work, it is necessary to familiarize the personnel involved in the work with this project.

By the time work begins on excavation and excavation, it is necessary to check the completion of the preparatory stage, including:

- Familiarization of all participants in the process with this project, the necessary explanations and applications.

- Conducting labor safety briefings construction work in general and for each type of work in particular, including fire safety in construction, safety of work using mechanized means, etc. Confirm the instructions with appropriate signatures in the safety log.

- Divide the trenches into grips with stakes with cords stretched between them, noting the direction and steps of the penetrations. All stakes must be leveled. Give the necessary instructions to excavator operators.

- Create conditions for the movement of vehicles taking part in the work, including the preparation of temporary roads and corresponding travel patterns. Organize the movement of vehicles at the site in accordance with the requirements of the construction plan and this work plan. Vehicles can leave the territory only after the wheels have been washed.

- Checking the serviceability of the equipment necessary for this stage and compliance with its technological characteristics.

- At the time of commencement of excavation work, the necessary fencing must be installed and prepared, indicated and appropriately marked hazardous areas, all necessary auxiliary equipment has been prepared.

- Fences, ladders, necessary devices must be checked for compliance with safety standards in accordance with the section of this project.

The development project envisages sequential excavation of soil by tunneling, by moving away and unloading the excavated soil into a dump truck or dump with further disposal of the soil. Development of a trench at each excavator parking point involves using the maximum effective operating radius of a given machine (R=10 m) to ensure high labor productivity.

Main work cycles and stages:

- access of the excavator to the parking area;

- soil sampling with a bucket;

- turning and unloading soil into a dump or dump truck.

This item of work involves excavation using the following machines:

- Excavators Volvo 240, HITACHI 200, CAT 320 or analogues.

2.4 Requirements for excavation work

Excavation work should be carried out in compliance with quality requirements and with mandatory operational control of all technological processes. It is recommended (necessary) to provide all subdivisions for the production of earthworks with operational quality control cards.

Excavation work must be carried out in compliance with the Rules of labor protection, industrial sanitation and the latest achievements in the field of labor protection.

The technology and organization of earthworks should provide for the flow of their production.

Construction machinery and equipment for excavation work must comply with technical operating conditions, taking into account the conditions and nature of the work performed.

2.5 Instructions for the installation of sewerage and water supply systems

Installation of sandy bases for pipes

This type of work will be carried out using hand tools and Volvo 240, HITACHI 200, CAT 320 excavators. Sand is delivered to the site using dump trucks with dumping into a dump. An excavator delivers sand and unloads it into the trenches, after which the base is built manually.

The cushion under the pipes should be suitable for all types of soils. For these purposes, sand is used, the layer thickness of which must be provided for in the project. The cushion under the pipes should not be compacted except for areas 2 meters before the inspection well or to the wall of the well from the side of the inlet pipe. The pillow must be carefully leveled. When laying pipes, pits must be installed at the places where the butt joints are made.

If the bottom of the trench for the pipe is flat and does not require a cushion (for example, in soils with high internal friction), it may be necessary to slightly excavate the soil at the base along the width of the pipe and replace it with a softer one. The soil removed during the preparation of the trench can be used for the initial filling of the pipe, provided that it does not contain stones (the maximum allowable size is 20 mm, individual stones up to 60 mm can be left in the soil). If the soil for filling is intended to be compacted, it must be suitable for such an operation. If the excavated soil is not suitable for sprinkling the pipe, then sand or gravel with a fraction size of 22 mm or crushed stone with a fraction size of 4-22 mm should be used for this purpose. The compaction coefficient is specified according to the project requirements. The initial coating of pipes should be carried out across the entire width of the trench to a height of at least 0.15 m from the top of the pipe.

Pipe laying

The weight of one section of water supply and sewerage pipes allows for the use of manual labor when laying them. Therefore, this process does not use a special construction equipment. To ensure production flow, it is necessary to place the pipes along the laying path at the edge of the trench before direct installation.

For convenience and speed, the pipe will be lowered using ropes in a team of three people. Two workers lower from the edge of the trench, one, located at the bottom, accepts and connects the sections to each other.

Polymer pipe connections can be divided into two types:

- One-piece:

produced by butt welding using a welding tool;

electrofusion;

- Detachable:

flanged;

bell-shaped with elastic seals.

Currently, welding is the most popular method of joining PE pipes. This method allows you to connect pipes directly to each other or to fittings.

Welding connection:

Pipes connected by welding have no less strength than before the connection was made.

The welding technique must ensure that the inherent flexibility of polyethylene pipes is maintained along the entire length of the pipeline. To optimize the connection process, it is possible to connect a long pipeline on the surface of the ground and then lay it in a trench.

Most often, two welding methods are used for PE pressure pipes.

Butt welding

Butt welding is a technology that has been used for many years to join polyethylene pipes with a diameter of more than 50 mm. The ends of the pipes are installed and connected in a special butt welding machine. After alignment and fixation, the edges of the pipes are smoothed using a special electrical device, ensuring their mutual parallelism. Then the ends of the pipes are heated by a heating plate with a fluoroplastic coating, the temperature of which is controlled by a thermostat. The heating plate is placed between the ends of the pipes to be connected. When the edges of the pipes are sufficiently melted, the plate is removed, and the ends of the pipes are pressed against each other and the pipes are allowed to cool.

After welding the joint, a seam is formed on the outer and inner surfaces of the pipe. It can be easily removed using special equipment. The quality of the connection is quickly and reliably established by visual inspection of the seam from the outside.

Electrofusion welding

In electrofusion welding, pipe heating is ensured through the use of polyethylene fittings with heating elements embedded in them during manufacturing. Branch saddles, bends, tees, and plugs equipped with built-in electric spirals are produced; when an electric current passes through the spiral, it acts as a heating element, as a result of which the polyethylene melts and the shaped part is welded to the pipe wall.

Before welding, the surface in the welded areas must be mechanically cleaned to remove possible contaminants and oxide film.

It is important to ensure complete immobility of the pipe and fittings both during the heating process during the passage of electric current, and during the cooling process. When welding a branch seat, properly selected clamps must be used.

Rules for butt welding by contact heating

A similar operation is carried out using a welding and installation installation designed for welding polyethylene pipelines with a pipe wall thickness of more than 4 mm.

The welding and installation kit includes:

- centralizer;

- trimmer with electric drive 220 V, 650 W;

- heating element with electronic temperature controller 220 V, 1000 W;

- hydraulic unit "Gidromoyp-790" 220 V, 370 W;

- control box 220; container for the trimmer and welding mirror;

- liners from 40 to 630 mm depending on the type of machine.

Preparation for welding

Before connecting the end cutter and heating element, you must make sure that the electrical power source is in working condition and meets their specifications.

Before starting work, you should check the serviceability of the drive mechanism, clamping devices, the presence of lubrication of the rubbing surfaces, and the smooth movement of the carriage along the guides.

When welding pipes, appropriate replacement inserts are used.

Installation operation

When resistance welding using mounting devices, the following operations are performed:

- installation and alignment of pipes;

- pipe trimming and degreasing of ends;

- heating and melting of welded surfaces;

- removal of the welding heater;

- mating of heated welded surfaces under pressure (upsetting);

- cooling of the weld under axial load.

The pipes to be welded are clamped with screws in clamps: one in fixed clamps, the other in movable clamps.

Using the drive mechanism, the carriage with the pipe is placed until it stops B*, the ends of the pipes are placed into: a trimming device (for trimming), a welding heater (for reflowing) or into each other (for upsetting).

__________________

* The text of the document corresponds to the original. - Database manufacturer's note.


After fixing and aligning the ends of the pipes, the pipes are trimmed. Upon completion of the operation, it is necessary to raise the trimmer and connect the milled ends of the pipes to check their parallelism.

We separate the ends of the pipes and insert a heated heating element with a fluoroplastic coating.

We heat the ends of the pipes under medium pressure, which is created using a lever.

When forming an edge of 1.5-2 mm, we separate the molten pipes from the heating element and remove it.

As soon as possible, when the heating element has been removed, we connect the pipes under pressure, which is set by the caliper movement lever.

The achieved pressure is fixed using a special handle (turning it clockwise) and the cooling time is maintained to a temperature of 40-50°C.

As the pipe cools, the pressure is released. The welding operation is completed.

When welding, it is necessary to select pipes and fittings according to delivery batches. It is necessary to pay attention to the size of the outer diameter of the pipe and its ellipse. For butt welding maximum value The discrepancy between the edges should not exceed 10% of the nominal pipe wall thickness.

INDUSTRY STANDARD

INSTALLATION OF TECHNOLOGICAL
EQUIPMENT
AND TECHNOLOGICAL PIPELINES.

PROJECT OF WORK PRODUCTION.

DEVELOPMENT PROCEDURE
COMPOSITION AND CONTENTS

OST 36-143-88

Moscow

APPROVED by the Deputy Minister of Installation and Special Construction Works of the USSR on November 28, 1985.

PERFORMERS: Ph.D. tech. Sciences V.V. Kalenov (topic leader), V.D. Martynchuk, B.Ya. Moizhes, Ph.D. tech. Sci. HELL. Sokolova, S.B. Gitman

AGREED with C NIIOMTP Gosstroy USSR (V.D. Topchiy)

INDUSTRY STANDARD

INSTALLATION OF TECHNOLOGICAL EQUIPMENT AND TECHNOLOGICAL PIPELINES.

PROJECT OF WORK PRODUCTION.

DEVELOPMENT ORDER, COMPOSITION AND CONTENT.

OST 36-143-88

This standard, in accordance with SNiP 3.01.01-85, establishes the procedure for the development, composition and content of work projects (hereinafter PPR) for the installation of process equipment and process pipelines(hereinafter - installation work) performed by organizations of the USSR Ministry of Installation and Special Construction during the construction, reconstruction and technical re-equipment of industrial enterprises, technological complexes, their individual queues, structures, and during the installation of individual equipment (hereinafter - facilities).

The requirements of the standard are mandatory for the customer and PPR developers, and parts of the approval are mandatory for all construction participants.

The requirements of the standard also apply to PPRs developed on orders from other ministries (departments).

1. DEVELOPMENT PROCEDURE

3) technically complex (requiring the development of special installation technology or design documentation for special devices and equipment for individual use);

4) subject to reconstruction and technical re-equipment.

Note: For technically uncomplicated objects according to clause 1.1.4, it is allowed to develop PPR by installation organizations.

1.2. PPR for objects not specified in paragraph are developed by installation organizations.

Table 1

Division of large objects into categories according to labor intensity installation work

Labor intensity of installation work, thousand person-days

1st

Oil refining, petrochemical, chemical, gas processing, mineral fertilizer production

Pulp and paper

Microbiological, medical, forest chemical

Coal

Ferrous and non-ferrous metallurgy

Mechanical engineering

Building materials

Light, fish, printing, objects agro-industrial complex

From 1.5 to 3.5

Note: The complexity of installation work for dividing large objects into categories should be determined on the basis local estimates only for primary production facilities.

1.3. When developing a PPR at the request of the general designer of the facility, placing an order and transferring limits for the development of the PPR are carried out in the prescribed manner.

1.4. When developing a work plan commissioned by an installation organization, the source document for considering the issue of including the development in thematic plan the design organization is the customer’s application, which must be submitted no later than 3 months in advance. until the end of the year preceding the planned one. The application indicates the development timeframe and the expected composition of the PPR, taking into account the requirements of Table. .

1.5. With the consent of the design organization to develop the PPR, the customer, taking into account its conclusion on the application, develops a task (Appendix).

By agreement of the parties, the task can be developed by the design organization.

1.6. The contract for the development of the project design is concluded after the assignment has been agreed upon with the design organization (if it is not its developer).

1.7. To develop the PPR, the customer transfers to the design organization the original design estimate and design documentation according to the agreed list, the approximate composition of which is given in the Appendix.

1.8. In the process of developing the PPR, when choosing optimal solutions for the organization and technology of installation work, in agreement with the customer, changes and additions can be made to the task, and, if necessary, adjustments are made to the timing and cost of developing the PPR. The assignment must be attached to the PPR.

2. COMPOSITION OF PPR

2.1. The composition of the PPR should be taken depending on the type of object based on the table. .

2.2. When constructing objects in stages, the composition of the PPR should first of all take into account the implementation of installation work during the construction of the following stages.

2.3. Taking into account the special conditions of installation work, the assignment may take into account the need to develop additional sections as part of the PPR that are not provided for in the table. .

Table 2

List of documents and other materials developed as part of the PPR

Documents and materials included in the PPR

1.1.1)

1.1. 2)

1.1.3)

1.1.4)

Title page

List of documents

Explanatory note

Assembly construction plan

Schedule plan for installation work

Schedule for transfer of equipment, structures and pipelines, including complete units, for installation

Movement schedule of main mechanisms

Work schedule

Equipment installation instructions

Installation diagrams of equipment, structures, complete units

Technological maps for equipment installation

Working drawings for mounting devices, fixtures and custom-made equipment

Pipe installation instructions

Pipeline installation diagrams (including support structures)

Technological maps for pipeline installation

Instructions for welding work

Basic data on welded joints of pipeline lines

Statements on welding work (scope of work on welding, heat treatment and quality control of welded joints, labor intensity; welding and auxiliary materials; equipment for the work)

Technological maps for welding joints of metal and non-metallic pipelines

List of volumes of installation work (by technological units, workshops, installations)

List of installation equipment and tools

List of materials and purchased products

Scheme of temporary power supply networks

Notes: 1. Symbols: “+” - the document is subject to mandatory development; “3” - the need to develop a document is established in the task; “-” - the document is not being developed.

2. The quantity, form and composition of the documentation included in the PPR, in the case of an automated method of its (or individual sections) development, may differ from those provided for by this standard, provided that the volume of information contained in it is maintained, and also, in agreement with the customer, the PPR or its individual sections may be issued on magnetic media.

3. For facilities that require the use of complete units assembled by the installation organization, in accordance with the assignment in the PPR, solutions for the organization of work, technological maps for assembly and block installation diagrams are developed.

3. CONTENT OF THE PPR

3.1. The PPR must ensure the organization and technology of installation of equipment and pipelines, as a rule, using the complete block method.

3.2. PPR for the objects specified in paragraphs. 1.1.1), 1.1.2), 1.1.4) of this standard are developed, if provided for in the assignment, with the elaboration of options for basic solutions and calculations of their comparative economic efficiency.

3.3. This section provides General requirements to the contents of the PPR, which, by agreement with the customer, can be clarified in the assignment and (or) during the development of the PPR, taking into account the characteristics of the facility and the conditions of installation work.

brief technical description of the object;

terms of delivery of equipment and pipelines;

installation characteristics of equipment weighing more than 50 tons, indicating the features of its design position;

a list of large-sized and heavy equipment that is subject to additional production at the construction site by the manufacturer or an organization attracted by it (indicating, according to the customer, the manufacturing enterprises and the conditions and terms of additional production agreed with them by the customer);

features of process pipelines (material, operating parameters);

special conditions for welding and other pipeline installation work;

list and characteristics of special installation equipment and equipment;

solutions for the industrialization of installation work;

instructions for preparing equipment and pipelines for pre-installation thermal insulation (on the instructions of specialized design organizations).

When expanding, reconstructing and technically re-equipping existing enterprises, the following must be provided:

materials from the survey of existing production facilities, structures and structures;

list, technical characteristics and features of the location of equipment, pipelines and structures to be dismantled;

organizational and technological solutions for the manufacture and (or) expansion and supply of equipment units, mechanization of manual labor, performance of work using the method of team and collective contracting;

information on the approval of decisions made (if necessary);

data on ensuring safe working conditions;

information on organizing quality control of installation work;

features of work in winter;

security measures environment(during reconstruction and technical re-equipment - measures to protect buildings and structures from damage);

technical and economic indicators of PPR (if necessary, with variant development).

3.6. The installation construction plan shows:

plans for buildings and structures under construction, as well as existing and temporary ones;

ground and underground communications located in the work area and influencing the main decisions on the organization of the installation site;

location of railway (rail) tracks, roads and driveways (both existing and those to be constructed, including those allocated for use by the installation organization in the conditions of an operating enterprise), temporary roads and driveways;

sites for storage and larger assembly of equipment units, structures and pipelines;

permanent and temporary networks, made in accordance with the construction organization project (POS), used for installation needs (electricity, water supply, sewerage, compressed air, steam, etc.), with their supply to places of consumption;

places of installation of general lighting, as well as places of their connection to power supplies;

locations of distribution boards for connecting welding and heat treatment stations of pipelines, indicating the location of equipment power supplies;

temporary buildings and structures of the installation organization (industrial, administrative, household, warehouse, etc.);

coverage areas and directions of movement of main installation mechanisms and vehicles;

areas of work entrusted to self-supporting teams, the size and location of team sites for storing materials and equipment;

breakdown of the facility into construction phases and technological units that determine the installation sequence.

requirements for the qualifications of welders, cutters, thermal operators, flaw detectors and engineers for welding and quality control of welded joints;

requirements for the configuration of welding stations and provision special equipment and tools of flaw detectors;

requirements for welding and auxiliary materials (including materials of foreign production and their domestic analogues), for their testing, storage and release for work;

requirements for cutting, edge preparation, assembly and tack welding;

requirements for the choice of welding method and technology, heat treatment and quality control of welded joints, indicating operating modes, work technology, control operations and marking of joints.

3.17. Welding work sheets contain information:

1) on the number and length of welds for welding, heat treatment and control during the manufacture and installation of pipelines;

2) about the need for welding and auxiliary materials during manufacturing and installation;

3) on the need for basic equipment for welding, heat treatment and control, indicating its purpose and rated electrical power.

4. APPROVAL AND APPROVAL OF PPR

climate specifics, installation before construction of the building, as well as combined, in a finished building, in an operating enterprise; with increased fire and explosion hazard, etc. In addition, they indicate the possibility of enlarging aggregated units of factory delivery, as well as assembling units at the production base of the installation organization. In the case of reconstruction and technical re-equipment, special requirements are given for the sequence of dismantling structures and utility networks(or their transfer), as well as installation work in existing workshops (number of shifts, timing and duration of shutdown of individual workshops, sections, technological lines or units);

7) proposals for organizing work using the method of brigade and collective contracting;

8) list of equipment subject to pre-installation insulation.

APPENDIX 3

SCROLL
BASIC INITIAL DESIGN, ESTIMATE AND CONSTRUCTION DOCUMENTATION TRANSFERRED BY THE CUSTOMER TO THE DESIGN ORGANIZATION FOR THE DEVELOPMENT OF PPR

1. Drawings of general types of blocks (or information on the supply of equipment as complete blocks).

2. Drawings of general types of technological structures.

3. Drawings of general types of non-standardized equipment and specifications for its supply.

4. Working (installation) drawings of process pipelines.

5. Pipeline statements by lines.

6. Specification of pipelines of the installed facility.

7. Detailed drawings of process pipelines.

8. Construction organization project (COP). Section "Installation of process equipment and process pipelines".

9. Layout of technological and handling equipment.

10. Copying from the general plan.

11. Drawings of foundations with anchor plans.

12. Building plans with main sections.

13. Equipment specification according to GOST 21.110 -82.

14. List of process pipeline lines supplied complete in the form of pipe assemblies.

15. On-site and local estimates according to SNiP 1.02.01-85.

16. Working documentation for the agreed list according to SNiP 1.02.01-85.

17. Equipment documentation in accordance with GOST 24444-87.

Notes: 1. During reconstruction and technical re-equipment, as well as during the construction of facilities based on complete imported equipment, the list of source documentation is supplemented by agreement of the parties.

2. For facilities built on the basis of imported supply of pipelines, regulatory and technical documentation for welding of pipelines from the supplier company, as well as technical annexes to the contract, are additionally transferred.

3. The original documentation is transferred according to an act indicating the documents to be returned to the customer, and, if necessary, the deadline for the customer to submit the missing documentation.

4. If necessary, the installation organization must provide the organization developing the PPR with other materials, the need for which is identified during the development of the PPR.


Main material

Welding method

Welding materials

Pipe diameter, mm

Wall thickness, mm

Number of passes

Heating

Welding modes

Requirements for quality control of connections

Diameter of filler materials, mm

Polarity

Welding current, A

Arc voltage, V

Welding speed, m/h

Gas consumption

per burner, l/min

for blowing, l/min

Heat treatment

Heating temperature, °C

Holding time, h

Maximum heating rate, °C/h

Maximum cooling rate, °C/h

special instructions

Developer

Technological map for welding pipelines made of polymer materials

Material grade, diameter and pipe wall thickness, mm

Welding method

Edge cutting

Welding temperature conditions

Modes of resistance butt welding, socket welding

Wall thickness, mm

Height of the roller at the end of the 1st stage of reflow, mm

Time of the 2nd stage of reflow, s

Technological pause, s, no more

Upsetting pressure rise time, s, no more

Cooling time, min

Reflow pressure, MPa

Upsetting pressure, MPa

Gas rod welding

Filler material grade

Diameter of filler material, mm

Number of layers

APPENDIX 7

LIST OF INSTALLATION MEANS AND TOOLS

Name

Unit

Quantity

Note

1. Lifting equipment

2. Transport equipment

3. Mounting mechanisms

4. Rigging equipment

5. Mounting devices

6. Tools and measuring instruments

7. Protective equipment for workers

8. Standard products, including fasteners

Notes: 1. Section 1 contains the necessary: ​​bridge, truck, pneumatic, crawler, gantry, railway and tower cranes; pipelayers and forklifts; retractable and rolling scaffolding brands PVS-8, PVS-12, VTK-9, etc.; auto hydraulic lifts.

2. Section 2 contains the following: motor vehicles, wheeled tractors; car trailers, semi-trailers, trailers and tractors: railway platforms and wagons; trolleys (transfer, mold, etc.).

3. Section 3 contains: electric, manual and lever winches (mounting traction mechanism); hoists (electric and manual), cats; jacks (hydraulic, rack and pinion, screw).

4. Section 4 contains: blocks; slings; clamps, thimbles, hooks, staples, loops; sling grips, screw ties, cargo screws, etc.

5. Section 5 includes the developed: portals, chevres, mounting beams, traverses, overpasses, rail tracks, guides, etc.; carts and sleighs; disputes, struts, connections, etc.; centralizers.

6. In section 6 they are placed in the following sequence: electric and pneumatic tools (grinders, nut and screwdrivers; flaring, drilling and threading machines; scraping mechanisms; pipe cutters; riveting hammers, sharpeners, etc.; hand tools (multiplier wrenches, keys, screwdrivers, chisels, files, hammers, sledgehammers, etc.); etc.).

7. Section 7 contains: inventory scaffolding; newly developed scaffolding means; safety and signal barriers, etc.

APPENDIX 8

LIST OF MATERIALS AND PURCHASED PRODUCTS

Name

Unit

Quantity

Note

Rolled metal

Friends, need your comments, write if you found what you were looking for, and if you didn’t find it, write what. We want the library to have all possible documents.

Often, when performing work, various documents are required. And even more often they are not at hand. Here is a library of documents necessary for preparing and carrying out work at height. You can download it absolutely for free. Today, you may encounter a diametrically different attitude towards papers from your customer: they may not ask for anything, they may ask for a work permit, or they may drag you through all the stages in the most difficult way possible. Let's consider the maximum that the customer can require from the work manufacturer.

What does the procedure for obtaining work at height look like?

  1. Certificate of admission issued and signed by the customer. In “severe cases”, the foreman appointed by order signs an approval certificate in all customer services: labor protection, fire protection, environmental protection, etc., indicating the specifics of the work and safety measures (hot work, work at height, used equipment, garbage collection, etc.)
  2. Transfer and Acceptance Certificate work front. Drawed up between the Customer and the Contractor.
  3. (who will instruct and sign all journals, acts and orders). The person in charge must have valid certificates labor protection, if hot work is carried out - crusts according to fire safety . They may ask for crusts organization of high-altitude work.
  4. Work permit drawn up by the person in charge appointed by order (the work permit is signed by the safety manager/chief engineer/general director)
  5. All high-altitude workers, welders, electricians should have valid certificates for all types of work performed .
  6. Magazines on T.B.(with signatures for the instructions provided). T.B. Instruction Journal It's better to have a new one for each object. All magazines must be bound and stamped. A variety of magazines may be required - on fire safety, electrical safety, etc.

Let's look at all the papers in detail:

  1. Certificate of admission

    Sample of filling out the admission certificate

  2. Transfer and Acceptance Certificate scope of work -
  3. Order to appoint a person in charge on occupational safety and fire safety at the site -

    Order to appoint a person in charge in shortened form -

  4. Work permit in 2 versions: the text is the same, but in the second version there are more fields to fill out, and therefore it is on 2 pages:

    Work permit for increased danger

  5. Pay careful attention to the crusts - the admission of a high-altitude climber with ineffective crusts shifts ALL the responsibility is on you. Fake crusts are the responsibility of the high-altitude climber himself.
  6. TB magazines. On-the-job training log is a journal in the form specified in Appendix 6 to GOST 12-0-004-90 “System of Occupational Safety Standards”. This standard specifies the procedure and forms of training and methods for testing knowledge on occupational safety and other types of activities of employees, managers, employees, students and specialists. It is better to buy them in advance; they are available in bookstores. But if you need it tomorrow morning, you can print it and flash it. The main thing is to tie the thread with which you will stitch at the back, seal it with a piece of paper, put the seal and signature of the safety manager/chief engineer/general there. director. Usually they ask for a log of initial (introductory) briefing and at the workplace. You can fill out both briefings in one log, or you can make two separate ones.
  7. Project (plan) of work execution (WPR).

PPR stands for Work Production Project, although it is often deciphered as PRP Plan, but this is incorrect. By downloading files from our library, you can easily customize the templates to suit your high-altitude work, such as:

  • installation of metal structures
  • facade works
  • lifting loads
  • any other high-altitude work

Usually PPR compiled as follows :

  1. We meet the customer’s safety engineer and politely but persistently ask him for detailed requirements for PPR.
  2. Download the sample file PPR.
  3. Fill out the title page.
  4. Section 1 - General provisions- Suitable for all high-altitude work.
  5. Section 2,3,4 - we briefly describe a specific type of work.
  6. If you need volume, download instructions, intersectoral or Ministry of Emergency Situations, and add as much as necessary.
  7. We add applications as required by the customer’s safety engineer.
  8. Editing the table of contents.

Sample PPR

Section 3 example. Production order construction and installation work(actual)

Example technological map production of work

For volume - excerpts from inter-industry rules— edited for a specific type of work —

Instructions and rules.

Cross-industry rules on labor protection at height POT R M-012-2000 -

Temporary safety rules in industrial mountaineering EMERCOM 2001 —

Safety regulations in industrial mountaineering EMERCOM 2002 —

Labor protection instructions Ministry of Emergency Situations 2005 —

Each project or model is developed under specific conditions established by the Customer in terms of reference. Work projects are developed individually for each object, the amount of standard data is reduced to an optimal minimum. Some sheets were initially created in a universal form to be able to reflect maximum information for any object. In this section we will present you some sheets from the projects we have completed so that you have the opportunity to evaluate the visual quality of the work. Sheets of some projects are protected from possible use in order to preserve copyright.

Sample design of explanatory notes to the PPR

All projects, with few exceptions, include a text part in the form explanatory note A4 format. We draw up our explanatory notes and drawings in accordance with GOST R 21.1101-2013"System project documentation for construction (SPDS). Basic requirements for design and working documentation."

    Cover of the explanatory note - "Face" of the project

  • Title page of the explanatory note - Approval of the project by the manager and chief engineer

  • Documentation sheet - Composition of the entire project along with the graphic part and applications

  • A typical page from a PP - The text can include explanatory images and diagrams on the topic of the section

  • PPR approval sheet - Sheet to be filled out by responsible persons of the General Contractor, Customer and Contractor

  • Familiarization sheet with the PPR - Sheet for familiarization of workers with the PPR

All pages of the text part have frames in accordance with GOST indicating the project code. The text is formed into paragraphs and sections; there is continuous numbering of paragraphs throughout the text. The explanatory note is filled with text with the same design - paragraphs and red lines do not “dance” across the document, line spacing is 1.5 lines. It is very convenient to read such a project. Typically, the average explanatory note is 35 - 40 A4 sheets.

It is worth noting that the PPR familiarization sheet and the PPR approval sheet are attached at the end of the project as part of the Appendices.

Example of PPR for concreting structures

The PPR for concreting monolithic building structures consists of approximately 50 sheets of explanatory note in A4 format, as well as 7 - 8 sheets of graphics in formats from A2 to A1. The pictures below show some sheets from the composition of this PPR.


When developing standard diagrams, much was done in 3D modeling for an accurate and accessible representation (plans, sections, axonometry). This method of presenting information is the most informative. All our projects are carried out in color, to a strict scale - this significantly improves appearance the project as a whole and improves perception.

Example of PPRk for installation of metal structures

Installation of metal structures is one of the types of work for which the most complex and intensive PPR (PPRk) are developed. Of course, the complexity of the PPR depends on the complexity of the installation of the structures themselves - the volume of the project can reach up to 8 - 10 sheets of A1 format with a very high saturation of diagrams.


As can be seen from the examples of individual sheets from the PPRk for the installation of metal structures, 3D modeling is often intensively used when developing a project to solve basic technological issues and check the absence of collisions.

When developing PPR (PPRk), special attention is paid to saturating the sheet with diagrams. We try to prevent the formation of sheets with more than 30% pure white paper. The sheets, saturated with color schemes, look attractive and serious.

Example of a work permit for work at airfields

Work on airfields in most cases includes the following main types of work - installation of coatings, installation of utility networks. Typically, such projects have a fairly impressive volume - 6 - 8 A1 sheets. 3D modeling is often used to add information content to drawings and diagrams in order to convey information as clearly as possible.


As can be seen from the presented project sheets, techniques are often used to depict all the main stages of work on one big scheme. This allows you to convey the maximum information in the minimum space of the sheet. The use of special color schemes improves the ergonomics of the project and makes the document easier to read.

POS and Stroygenplans

Working Stroygenplans are being developed at different kinds objects - business centers, shopping centers, residential buildings, etc. Construction plans for Moscow facilities in mandatory are consistent with the OPS Mosgorgetrest.


The presented examples reflect two types of design of Construction Documents master plansfor OPS MGGT(based on geometric black, highlighting only new ones in color technical solutions), and for agreement with the Customer(geobase gray, pleasant design colors).

Metal structures

Metal structures projects are developed in the following order:

  • 3D model development (the model is developed in a CAD system without specifying small parts and hardware)
  • Verification calculations for design loads (design of the structure is carried out using the finite element method (FEM) in the CAE system)
  • Making possible adjustments to the 3D model (optimization of the design includes increasing the safety factor in the required areas and reducing it where the structure is less loaded; additional verification calculations are performed)
  • Finalization of the 3D model (clarification of small details, installation of fasteners and hardware)
  • Development of assembly drawings and components (the project is developed based on a 3D model and includes all required types, axonometry, components and specifications of materials)


The presented examples reflect various directions and types of execution of temporary metal structures. All models were developed in the order listed above.

Architectural Engineering

Architectural projects are developed in two main stages: preliminary studies and coordination of basic solutions with the Customer; development of 3D models, drawings and visualization. If necessary, you can fully detail the object - from the exterior to the interior. Plans for further development include implementing interactive applications with the ability to virtually walk through and replace some materials.


3D modeling

3D models are developed in the CAD system Compass 3D V16 in solid state design. Such models can be directly transferred to a 3D printer to obtain three-dimensional figures in reality in a strict engineering scale and the relationship of parts to each other.


  • All structures are developed in a CAD system in 3D format (solid model) to reduce the likelihood of errors and speed up calculations using the finite element method (FEM)


  • Photorealistic images provide maximum visual representation of the configuration and dimensions of the designed structures


  • If it is necessary to design structures for existing buildings, measurement work is first carried out to minimize possible errors and deviations


Professional activities at heights are considered particularly dangerous. professional activity. It is so dangerous that the legislator orders employers to exclude such activities whenever possible (clause 16 of the Labor Safety Rules, approved by Order of the Ministry of Labor dated March 28, 2014 No. 155n). If it is impossible to do without steeplejack activity, the employer is obliged to accept necessary measures, including developing and approving a sample project for work at heights according to the new rules. The development of this document is usually carried out by the most experienced employee who knows and understands:

  • what is steeplejack activity;
  • what dangers exist;
  • how to act correctly and where to look, etc.

Such an employee must have a third security group. This means that he is over 21 years old and has at least 2 years of professional experience as a steeplejack. The contents of the PPR plan for work at height according to the new rules are regulated by Appendix No. 6 to Order of the Ministry of Labor dated March 28, 2014 No. 155n. In particular, the document provides:

  • installation of permanent enclosing structures and temporary devices;
  • use of scaffolding;
  • indication of the means used personal protection;
  • possibility of mechanization for ascent and descent;
  • ascent paths;
  • instructions for protection against electric current, etc.

The PPR plan for work at height is not a formal document. Its development must be taken seriously, because 45% of cases of falling from above end in the death of the employee, and this will lead the employer or the responsible person to prison in 100% of cases. An example of PPR when working at height according to the new rules is not a panacea and does not ensure the absence of injuries, but the presence of this document reminds workers of the responsibility and danger that befall them in their line of work.

Example plan

If you need a sample of the PPR at altitude according to the new rules solely for formality, then use the example we provided. Take it as a basis. If you need a real document, you need to work out in detail all the points and nuances together with the customer or his representative, usually from the engineering staff:

  • where to climb and descend (if using ropes, then pay attention to the presence of metal canopies that cut the ropes, the presence of anchor points and many other things);
  • what inventory and equipment to use;
  • which ones affect a person when he climbs up, etc.